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Neck cushion headphones

Neck cushion headphones

$349.00Price
Size
Small
Medium
Large
Colorways
Cream Canvas
Neon Sketch
Midnight Carbon
Earth Bamboo Edition
Studio White
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Neck Cushion Headphone Concept — “PulseHalonx

A premium bass-powered neck cushion headphone that combines:

  • Studio-quality sound

  • Deep bass performance

  • Eco-friendly materials

  • Luxury neck comfort

  • Fashion-forward artistic styling

  • Smart wireless technology

The design rests comfortably around the neck while supporting lightweight over-ear speaker pods that rotate upward for listening mode.

1. Industrial Design Modeling

Design Language

  • Rounded ergonomic geometry

  • Soft cushion neck ring

  • Floating earcup architecture

  • Seamless hidden hinges

  • Minimalist luxury appearance

CAD Development

Designed using:

  • SolidWorks

  • Fusion 360

  • Blender concept rendering

Structural Layout

Components

  1. Neck cushion chassis

  2. Rotating acoustic pods

  3. Internal aluminum skeleton

  4. Battery chambers

  5. ANC microphone channels

  6. Bluetooth motherboard cavity

Ergonomic Goals

  • Even neck weight distribution

  • Pressure-free long wear comfort

  • Adjustable earcup angle

  • Flexible memory support ban

2. Acoustic Driver Integration

Driver System

Main Drivers

  • 40 mm neodymium dynamic drivers

  • Titanium-coated diaphragms

  • Dual bass chamber design

Audio Profile

  • Heavy bass response

  • Clean mids

  • Smooth highs

  • Low distortion at high volume

Acoustic Engineering

Internal Features

  • Ported sub-bass vents

  • Resonance damping foam

  • Isolated driver chamber

  • Acoustic airflow channels

Spatial Audio

  • 3D stereo imaging

  • Head-tracking ready architecture

3. Injection Molding of Bioplastic Shells

Eco Materials

Exterior Shell

  • Corn-based PLA bioplastic blend

  • Bamboo fiber reinforcement

  • Recycled polymer composite

Manufacturing Process

Injection Molding Steps

  1. Pellet heating

  2. Mold pressure injection

  3. Cooling cycle

  4. Precision trimming

  5. Surface texturing

Surface Finish

  • Soft suede texture

  • Artistic hand-drawn visual pattern

  • Matte anti-fingerprint coating

Sustainability

  • Replaceable outer shells

  • Recyclable housing

  • Low-VOC material selection

4. CNC Aluminum Frame Fabrication

Frame Structure

Aircraft-grade recycled aluminum frame inside neck cushion.

CNC Process

Fabrication Stages

  1. Aluminum billet cutting

  2. CNC precision milling

  3. Edge polishing

  4. Sandblasting

  5. Anodized protective coating

Benefits

  • Lightweight strength

  • Torsion resistance

  • Premium feel

  • Long-term durability

Mechanical Features

  • Rotational swivel hinges

  • Fold-flat mechanism

  • Shock-resistant joints

  • Shock-resistant joints

5. Battery and Bluetooth Module Assembly

Battery System

Power Unit

  • 1000 mAh lithium-polymer battery

  • Dual-cell distributed neck placement

Battery Features

  • 45-hour playback

  • Fast USB-C charging

  • Thermal protection system

  • Battery health management

Bluetooth System

Wireless Specs

  • Bluetooth 5.4

  • Multi-device pairing

  • Low-latency gaming mode

Supported Codecs

  • AAC

  • SBC

  • aptX Adaptive

  • LDAC

Internal Electronics

  • Flexible PCB routing

  • Shielded antenna channels

  • Heat-isolated chipset compartment

6. ANC Microphone Calibration

ANC Architecture

Hybrid Active Noise Cancellation system.

Microphone Layout

External Mics

  • Environmental noise detection

Internal Mics

  • Ear-cup feedback correction

Calibration Process

  1. Frequency sweep testing

  2. Environmental simulation

  3. Wind-noise suppression tuning

  4. Echo cancellation adjustment

Smart ANC Modes

  • Travel mode

  • Studio mode

  • Transparency mode

  • Adaptive outdoor mode

7. Sound Tuning and Testing

Tuning Goals

Create bass-heavy premium sound while maintaining clarity.

Testing Procedures

Acoustic Tests

  • Frequency response analysis

  • Harmonic distortion testing

  • SPL maximum volume testing

  • Stereo imaging evaluation

Bass Engineering

Boosted sub-bass around:

  • 60–120 Hz

Vocal Clarity Zone

Enhanced:

  • 1–3 kHz range

Listening Tests

Performed using:

  • Hip-hop

  • EDM

  • Rock

  • Podcasts

  • Gaming audio

  • Cinematic surround sound

Final Audio Signature

  • Deep immersive bass

  • Wide stereo field

  • Punchy dynamics

  • Warm premium tone

8. Neck Cushion System

Comfort Structure

The neck cushion acts as:

  • Main support frame

  • Battery housing

  • Heat management channel

  • Weight balancing system

Cushion Materials

  • Cooling memory foam

  • Plant-based leather wrap

  • Breathable mesh lining

Comfort Features

  • Sweat-resistant coating

  • Flexible spine support

  • Lightweight pressure distribution

  • Long-session comfort

9. Smart Features

Controls

  • Touch volume swipe

  • Gesture controls

  • ANC toggle

  • Voice assistant activation

Companion App

Features:

  • EQ customization

  • Bass boost slider

  • Spatial audio tuning

  • Firmware updates

10. Signature Visual Identity

Artistic Styling

Inspired by:

  • Hand-drawn textures

  • Streetwear fashion

  • Luxury fabric finishes

Colorways

  • Cream Canvas

  • Neon Sketch

  • Midnight Carbon

  • Earth Bamboo Edition

  • Studio White

11. Manufacturing Pipeline

Production Flow

  1. CAD industrial modeling

  2. Prototype 3D printing

  3. Acoustic chamber tuning

  4. Bioplastic shell molding

  5. CNC frame fabrication

  6. PCB and battery assembly

  7. Driver installation

  8. ANC calibration

  9. Sound testing

  10. Final quality inspection

  11. Retail packaging

12. Future Expansion

Potential Upgrades

  • Solar charging neckband

  • AI adaptive sound tuning

  • Modular battery replacement

  • Magnetic detachable earcups

  • Health and posture sensors

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